China Standard China Manufacturer Two Stage Permanent Magnet 110kw Screw Air Compressor with Hot selling

Product Description

China manufacturer 2 stage permanent magnet 110kw screw air compressor 

ZAKF air compressor belongs to the general equipment category, and is widely used in steel, electric power, metallurgy, shipbuilding, electronics, textile, mining, chemical, petroleum, light industry, paper printing, machinery manufacturing, food and medicine, transportation facilities, casting spraying, and shipping terminals , Automotive industry, military technology, aerospace, infrastructure and other fields.

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Product Brand

ZAKF import advanced technology from Europe, through constant practice and improvement, design a new generation of “ZAKF” air compressor.
Improved quality assurance manual, advanced production process, control management program files comprehensive, standardized, ensuring high quality brand name products “ZAKF”, stable and durable. High quality, intimate service get the praise from users all over the world.

Why use CHINAMFG screw air compressor?

1.  we are air compressor factory, quality and deliver time is under control, compessor colour, logo, voltage, pressure , motor can customized.

2. Monthly output capacity is 1500set machine, Quality has been recognized by the market

3. All English Compressor data and manual .

4.  24hours After-sale service. 

5.  our own factory, visit factory on anytime you want.

6.  Top quality spare parts
A.   Air filter:  air filter, Dust removal effect 99.99%, work good under bad enviroment
B.   Oil filter: Oil filter with glass fiber filter material with spin on type, the filtration effect is 20% higher than the conventional filter element
C.  Air / oil separator: Large-capacity design, high-quality air and oil separation, three time oil and gas separation, oil content below 2ppm
D.  Thermostat valve:  Prevent the temperature of the lubricant from being too high make oil emulsification or too low make oil carbon deposit
, Guaranteed long-term use of lubricating oil and good sealing performance

7.  energy saving and environmental protection , especially the Inverter machine / Two stage machine, 50HP for example:
When the air demand becomes small, the air compressor frequency is automatically reduced, the power sequentially reduced 50HP to 40HP to 30HP,20hp…. 
When the air gas demand becomes larger, the frequency of the air compressor automatically increases, the power is sequentially increased 30HP to 40HP to  50HP…

8.  Inverter machine is good at Power saving, and Saving electricity bills, 37kw /50HP for example (energy saving 20% -25% )
37kw * 20% * 22hours one day * 312 days one year * us$ 0.15 kw/h (electricity cost) = us$ 7619.00 / year
our  inverter compressor machine can save us$ 7619.00 each year for you of the electricity cost

Where you use?

Product parameters

Model ZAT-20 ZAT-25 ZAT-30 ZAT-40 ZAT-50 ZAT-60 ZAT-75 ZAT-100 ZAT-120 ZAT-150 ZAT-175 ZAT-200 ZAT-250 ZAT-300 ZAT-350 ZAT-375 ZAT-420
Power KW 15 18.5 22 30 37 45 55 75 90 110 132 160 185 200 250 280 315
Capacity m³/Min/MPa 2.9/0.7 3.6/0.7 4.2/0.7 6.4/0.7 7.1/0.7 9.8/0.7 12.2/0.7 16.8/0.7 19.8/0.7 23.6/0.7 30.7/0.7 34.5/0.7 41.0/0.7 44.6/0.7 50.0/0.7 60.0/0.7 67.5/0.7
2.8/0.8 3.5/0.8 4.1/0.8 6.3/0.8 7.0/0.8 9.7/0.8 12.0/0.8 16.5/0.8 19.2/0.8 23.1/0.8 28.0/0.8 33.6/0.8 38.4/0.8 43.0/0.8 54.0/0.8 51.0/0.8 65.0/0.8
2.4/1.0 2.9/1.0 3.5/1.0 4.9/1.0 5.8/1.0 7.8/1.0 9.6/1.0 12.5/1.0 16.9/1.0 19.7/1.0 23.5/1.0 30.0/1.0 32.5/1.0 38.5/1.0 46.0/1.0 50.0/0.7 61.0/1.0
2.2/1.3 2.5/1.3 3.2/1.3 4.2/1.3 5.4/1.3 6.5/1.3 8.6/1.3 11.2/1.3 14.3/1.3 17.6/1.3 19.8/1.3 23.8/1.3 24.8/1.3 32.8/1.3 40.0/1.3 45.0/1.3 51.0/1.3
Compress Stage   Double stage compression / double stage frequency conversion compression / permanent magnet double frequency conversion
Ambient Temperature(ºC) -5ºC ± 45ºC
Cooling Method    Air Cooling/Water Cooling/Oil Cooling
Exhaust Temperature(ºC)   ≤Ambient temperature

          – 769 – 81624099

Web: cnjiubei

 

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

How are air compressors utilized in pharmaceutical manufacturing?

Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:

1. Manufacturing Processes:

Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.

2. Instrumentation and Control Systems:

Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.

3. Packaging and Filling:

Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.

4. Cleanroom Environments:

Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.

5. Laboratory Applications:

In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.

6. HVAC Systems:

Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.

By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.

air compressor

What safety precautions should be taken when working with compressed air?

Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

2. Compressed Air Storage:

Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

3. Pressure Regulation:

Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

4. Air Hose Inspection:

Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

5. Air Blowguns:

Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

6. Air Tool Safety:

Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

7. Air Compressor Maintenance:

Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

8. Training and Education:

Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

9. Lockout/Tagout:

When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

10. Proper Ventilation:

Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

air compressor

What is the role of air compressor tanks?

Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

China Standard China Manufacturer Two Stage Permanent Magnet 110kw Screw Air Compressor   with Hot sellingChina Standard China Manufacturer Two Stage Permanent Magnet 110kw Screw Air Compressor   with Hot selling
editor by CX 2023-10-03