China high quality Mining High Pressure Rotary Screw Air Compressor supplier

Product Description

Mining High Pressure Rotary Screw Air Compressor
 

Advantages of our twin screw air compressor:
1. Approved by ISO9001certificate, SGS, CE and etc..
2. With dustproof, rainproof and moisture-proof function, with IP55 class electric cabinet, mainly using in humid, dust, low temperature and vibrating field work condition environment, like tunnel excavation project, bridge construction, mine mining site, coal powder transporting, railway project and so on industries.
3. Adopt double screw main machine, the most advanced technology and world famous brand in designing and manufacturing, no leakage, ensure high air discharge and low energy consumption.
4. Has low temperature and vibration-proof types machine unit for choose, easy operating, only to press “start” switch to start, has remote controlling of start and stop function.
5. Equip with the heavy load type air intake filter system can protect the main machine from abrasion.
6. With 0-100% capacity adjustment function, can voltage stabilizing operation according to the actual air use quantity, specially suitable for using on without air tank condition.
7. Intelligent microcomputer control system, Chinese and English language operation interface, malfunction display, alarm and machine stop automatically.
8. Adopt high quality and world famous brand of main components, like UK APD oil filter, America AMOT temperature controlling valve, SCHNEIDER electric parts and etc., high efficiency, reliable and long use life.
9. Adopt world famous brand of air intake filter, oil filter, air and oil separator, realize high filtration accuracy, compressed air oil content under 3ppm, reach to international advanced standard level.
  
Photos of out outdoor use air compressor:

Parameters of  our outdoor use air compressor:

Type Exhause pressure (Mpa) Air displacemen (m3/min) Power (Kw) Noise (dBa) Dimensions (mm) Outlet pipe size Weight (Kg)
TKLS-7F 0.7/0.8/1.0/1.3 1.23/1.16/1.02/0.86 7.5 67 1300*1200*1100 G 1/2 420
TKLS-11F 0.7/0.8/1.0/1.3 1.65/1.62/1.4/1.21 11 67 1300*1200*1100 G3/4 420
TKLS-15F 0.7/0.8/1.0/1.3 2.3/2.2/2.0/1.8 15 68 1772*1300*1300 G1 550
TKLS-18F 0.7/0.8/1.0/1.3 3.0/2.92/2.7/2.2 18.5 70 1772*1300*1300 G1 590
TKLS-22F 0.7/0.8/1.0/1.3 3.6/3.53/3.2/2.4 22 72 1772*1300*1300 G1 650
TKLS-30F 0.7/0.8/1.0/1.3 5.2/5.0/4.5/3.5 30 73 2060*1400*1600 G1 1/2 900
TKLS-37F 0.7/0.8/1.0/1.3 6.2/6.1/5.6/4.8 37 74 2060*1400*1600 G1 1/2 1050
TKLS-45F 0.7/0.8/1.0/1.3 7.8/7.5/6.8/5.8 45 75 2060*1400*1600 G1 1/2 1120
TKLS-55F/W 0.7/0.8/1.0/1.3 10.1/9.8/8.8/7.2 55 76 2360*1635*1765 DN50 2300
TKLS-75F/W 0.7/0.8/1.0/1.3 13.0/12.3/11.0/10.0 75 78 2360*1635*1765 DN50 2400
TKLS-90F/W 0.7/0.8/1.0/1.3 16.3/15.6/14.2/13.0 90 78 2360*1635*1765 DN50 2500
TKLS-110F/W 0.7/0.8/1.0/1.3 20.4/20.0/19.2/17.0 110 78 2800*1700*2100 DN80 3500
TKLS-132F/W 0.7/0.8/1.0/1.3 23.0/22.1/21.0/18.1 132 78 2800*1700*2100 DN80 3700
TKLS-160F/W 0.7/0.8/1.0/1.3 27.8/27.1/25.2/21.2 160 78 2800*1700*2100 DN80 4000
TKLS-185F/W 0.7/0.8/1.0/1.3 32.5/30.5/27.0/23.6 185 78 3400*1800*2100 DN80 4600
TKLS-200F/W 0.7/0.8/1.0/1.3 35.0/33.3/30.6/26.3 200 80 3400*1800*2100 DN100 4700
TKLS-250F/W 0.7/0.8/1.0/1.3 44.1/43.0/38.1/35.0 250 80 3600*2000*2100 DN100 5100

 

Our factory and workshop:

After sales service for our  screw air compressor:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is 1 year, the bearing is 1 year, the wear parts of air intake valve, electric components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.

Certification and patents of our air compressor

FAQ:
Q1: Are you factory or trade company?  
A1: We are factory.
Q2: Warranty terms of your machine? 
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines? 
A3: Yes, of course.
Q4: How long will you take to arrange production? 
A4: 380V 50HZ we can delivery the goods within 20 days. Other voltage we will delivery within 30 days.
Q5: Can you accept OEM orders? 
A5: Yes, with professional design team, OEM orders are highly welcome!

Lubrication Style: Lubricated
Cooling System: Air Cooling
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Twin-Screw Compressor
Customization:
Available

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air compressor

What are the energy-saving technologies available for air compressors?

There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:

1. Variable Speed Drive (VSD) Compressors:

VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.

2. Energy-Efficient Motors:

The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.

3. Heat Recovery Systems:

Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.

4. Air Receiver Tanks:

Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.

5. System Control and Automation:

Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.

6. Leak Detection and Repair:

Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.

7. System Optimization and Maintenance:

Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.

By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.

air compressor

What are the environmental considerations when using air compressors?

When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:

Energy Efficiency:

Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.

Air Leakage:

Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.

Noise Pollution:

Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.

Emissions:

While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.

Proper Waste Management:

Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.

Sustainable Practices:

Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.

By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.

air compressor

What is the role of air compressor tanks?

Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

China high quality Mining High Pressure Rotary Screw Air Compressor   supplier China high quality Mining High Pressure Rotary Screw Air Compressor   supplier
editor by CX 2023-10-11